Consultant, Concept Design, Product Design
At Duy Tan we have our own product design department with innovative ideas and design capabilities, ensuring functions and industry standards. We provide solutions for designing, shaping plastic products, making molds based on customer’s ideas, plastic product prototypes, product images or 2D, 3D files provided by customers. Make sure to meet the requirements of:
| Aesthetics | Quality |
| Product weight | Mechanical properties |
| Production conditions | Legal requirements |
| Product features | Packaging/stacking/delivery requirements |
Moldflow Simulation
We apply Autodesk Moldflow software to perform simulation operation before making molds, predict risks, thereby minimize possible risks of surface, warping, size shrinkage, … .to have a pre-design correction to help reduce repair costs and ensure mold making schedule and schedule.
Mold design and manufacture
We have more than 20 years of experience in mold making, with experts in this fields and a core team in design, programming, research and development. The softwares we are using
| Pro Creo | AutoCAD |
| Unigraphics | Mold Flow Analysis |
| Hyper Mill |
We provide to customer the optimal mold to maximize efficiency in production but high durability
Pilot mold
For complex molds or new customer ideas we use a pilot mold before actual production, the pilot mold is manufactured and custom-calibrated to help us detect the problems as well as eliminate potential problems, ensure the actual mold is produced according to the plan and allow the customer to evaluate the actual product.
Hot runner design and manufacture
With over 10 years in research and development in Hot Runner technology, we produce the hot runner that makes injection molding systems get a stable operation, excellent cavity-to-cavity balance, improve product quality, reduce materials, optimizing costs for the customers. Our hot runner system is applied to molds up to 48 cavities, with sequential valve application for other complex products and other technologies.
Mold maintenance and repair
Throughout the life of the mold, Duytan Mold commits to support you in warranty and maintenance with the following services including:
| Test | Replacement of spare parts |
| Technical diagnosis | Calibration |
| Maintenance | Overhaul |
| Warranty |
Mold quality control and mechanical measurement devices
Our quality control department is provided with testing equipment, including: CMM Mitutoyo, Mitutoyo QM, RASN hardness tester, optical sensor, microscope, etc., ensuring that the work pieces are released with the highest quality in accordance with the Company’s motto “Precision In Every Detail”
Mold trial and Evaluate
Mold trial helps us detect and prevent issue in actual production, make sure the final product meets all the customer requirements.